Graco Inc Caulking Gun 309162B User Manual

Instructions – Parts List  
Power CaulktAir Powered  
Caulking Gun  
309162B  
Graco Power Caulkt guns are made with heavy duty, all metal construction. They  
use on-demand, regulated air power to provide fast, consistent, and smooth  
application of adhesives and sealants. Regulated air pressure dispenses in a  
smooth, even bead. These guns feature an instant exhaust valve to prevent dripping  
or stringing when the trigger is released.  
Model C27098 100 psi (0.7 MPa, 7 bar) Maximum Working Pressure  
This gun accommodates a 10-oz. (.3 l.). plastic or fiber cartridge. A bayonet lock  
makes for fast and easy attachment of the cartridge. A lightweight cast aluminum  
handle gives you variable dispense rates depending on air pressure or trigger  
position.  
Important Safety Instructions  
Read all warnings and instructions in this manual.  
Save these instructions.  
Table of Contents  
Symbols . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5  
Technical Data . . . . . . . . . . . . . . . . . . . . . . . . . . . 5  
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6  
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441  
Copyright 2002, Graco Inc. is registered to I.S. EN ISO 9001  
 
WARNING  
SKIN INJECTION HAZARD  
Spray from the gun, hose leaks, or ruptured components can inject fluid into your body and cause  
extremely serious injury, including the need for amputation. Fluid splashed in the eyes or on the skin  
can also cause serious injury.  
D Fluid injected into the skin might look like just a cut, but it is a serious injury. Get immediate medi-  
cal attention.  
D Do not point the gun at anyone or at any part of the body.  
D Do not put your hand or fingers over the dispense tip.  
D Do not stop or deflect leaks with your hand, body, glove or rag.  
D Tighten all connections before operating the equipment.  
D Check the hoses, tubes, and couplings daily. Replace worn, damaged, or loose parts immediately.  
Permanently coupled hoses cannot be repaired; replace the entire hose.  
D Use only Graco approved hoses. Do not remove any spring guard that is used to help protect the  
hose from rupture caused by kinks or bends near the couplings.  
FIRE AND EXPLOSION HAZARD  
D If there is any static sparking or you feel an electric shock while using this equipment, stop dis-  
pensing immediately. Do not use the equipment until you identify and correct the problem.  
D Keep the dispensing area free of debris, including solvent, rags, and gasoline.  
D Electrically disconnect all equipment in the dispensing area.  
D Extinguish all open flames or pilot lights in the dispensing area.  
D Do not smoke in the dispensing area.  
D Do not turn on or off any light switch in the dispensing area while operating or if fumes are present.  
D Do not operate a gasoline engine in the dispensing area.  
TOXIC MATERIAL HAZARD  
Hazardous material or toxic fumes can cause serious injury or death if splashed in the eyes or on the  
skin, inhaled, or swallowed.  
D Know the specific hazards of the product you are using.  
D Store hazardous material in an approved container. Dispose of hazardous material according to all  
local, state and national guidelines.  
D Always wear protective eyewear, gloves, clothing and respirator as recommended by the material  
manufacturer.  
309162  
3
 
Installation  
5. Practice applying a bead on scrap material. Hold  
General Information  
the gun at a slight angle from the point of applica-  
tion to produce a smooth, flat-tooled bead. Too  
great an angle produces a round-tooled bead.  
NOTE: Reference numbers and letters in parentheses  
in the text refer to the callouts in the figures and the  
parts drawing.  
6. If the caulking compound continues to flow when  
the trigger is released, disconnect the air line.  
Remove the barrel (see Removing the barrel)  
and check the plunger in the cartridge. Air will  
bypass a stuck plunger. To free the plunger from  
the wall of the cartridge, push the plunger forward  
manually.  
NOTE: Always use Genuine Graco Parts and Acces-  
sories, available from your Graco distributor. If you  
supply your own accessories, be sure they are ade-  
quately sized and pressure-rated for your system.  
WARNING  
To reduce the risk of bodily injury and property  
damage, stop using the gun if the bayonet lock on  
the gun handle is worn or damaged and prevents  
the barrel from locking securely into position.  
CAUTION  
To extend the life of the bayonet lock, follow the  
barrel installation and removal procedures carefully.  
Installation  
Removing the barrel  
1. Insert a cartridge in the barrel. To ensure a good  
seal, verify that the plunger end of the cartridge is  
not torn. See Removing the barrel and Installing  
the barrel elsewhere on this page.  
To remove the barrel from the hand grip, push the  
barrel straight back and fully into the gun handle.  
Continue pushing the barrel back while rotating the  
gun barrel out of the bayonet lock and sliding it out of  
the gun handle.  
2. Cut the cartridge nozzle tip to the desired opening  
size. Cut the tip squarely rather than at an angle.  
Puncture the inner seal of the cartridge.  
Installing the barrel  
3. Connect an air line to the 1/4” npt air hose fitting.  
use an adjustable regulator to provide maximum  
application control.  
Place the barrel in the handle grip by pushing the  
barrel straight back and fully into the gun handle.  
Continue pushing the barrel back while rotating the  
barrel into the bayonet lock, which locks the barrel into  
the gun handle.  
4. Adjust the air pressure to 10 to 15 psi (about 1  
bar). Pull the trigger to start flow. Adjust air pres-  
sure to help control the flow rate. The flow rate can  
also be controlled through the trigger. When par-  
tially triggered, air bypasses the valve (leaking of  
air) and reduces the flow rate. When fully trig-  
gered, no air escapes. Do not use more air pres-  
sure than necessary to develop a good application  
rate and solid bead.  
Repair  
A spring/seal repair kit, P/N C27100, and a replace-  
ment hose assembly, P/NC27106 are available. No  
other parts are sold separately. See the Parts drawing  
on page .  
4
309162  
 
Parts  
Model C27098  
210  
170  
30  
150  
170  
70  
140  
60  
240  
190  
40  
160  
50  
20  
200  
80  
10  
230  
110  
180  
90  
100  
80  
240  
220  
120  
130  
Ref  
No.  
Ref  
No.  
Description  
Qty  
Description  
Qty  
10  
GRIP  
BARREL  
SPRING, seaL  
SPRING, trigger  
SPRING, poppet  
RETAINER, spring  
SEAL  
POPPET  
TRIGGER  
SEAT  
PLUNGER  
STEM  
RETAINER  
1
1
1
1
1
1
1
2
1
1
1
1
1
140  
BOLT, swivel  
FITTING, banjo  
PIN, spring  
O–RING  
1
1
1
2
2
1
1
1
1
1
2
20  
*30  
40  
150  
160  
170  
180  
*190  
200  
210  
220  
230  
240  
50  
O–RING  
*60  
*70  
80  
SCREW, #10–32 x 1 in. round head  
LABEL, barrel  
LABEL  
FITTING, barb  
HOSE, air, 10 ft (3m)  
O–CLAMP  
90  
100  
110  
120  
130  
*Supplied in seal repair kit C27100  
Technical Data  
Max.  
Working  
Gun Model  
Size  
Cartridge Pressure Construction Air Inlet  
Air Hose  
100 psi  
(0.7 MPa,  
7 bar)  
C27098  
Power Caulkt Gun  
1/10th  
gallon  
10 oz.  
(.3 l. )  
10 ft  
(3 m)  
Aluminum  
1/4 npt(m)  
309162  
5
 
Graco Standard Warranty  
Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the  
date of sale by an authorized Graco distributor to the original purchaser for use. With the exception of any special, extended, or limited  
warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment  
determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accor-  
dance with Graco’s written recommendations.  
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by  
faulty installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or sub-  
stitution of non–Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of  
Graco equipment with structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture,  
installation, operation or maintenance of structures, accessories, equipment or materials not supplied by Graco.  
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for  
verification of the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The  
equipment will be returned to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect  
in material or workmanship, repairs will be made at a reasonable charge, which charges may include the costs of parts, labor, and  
transportation.  
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT  
NOT LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.  
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other  
remedy (including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any  
other incidental or consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the  
date of sale.  
Graco makes no warranty, and disclaims all implied warranties of merchantability and fitness for a particular purpose in connection  
with accessories, equipment, materials or components sold but not manufactured by Graco. These items sold, but not manufactured  
by Graco (such as electric motors, switches, hose, etc.), are subject to the warranty, if any, of their manufacturer. Graco will provide  
purchaser with reasonable assistance in making any claim for breach of these warranties.  
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment  
hereunder, or the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract,  
breach of warranty, the negligence of Graco, or otherwise.  
FOR GRACO CANADA CUSTOMERS  
The parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings  
entered into, given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnais-  
sent avoir convenu que la rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires  
exécutés, donnés ou intentés à la suite de ou en rapport, directement ou indirectement, avec les procedures concernées.  
Graco Phone Number  
TO PLACE AN ORDER, contact your Graco distributor, or call this number to identify the distributor closest to you:  
Phone: 612–623–6921 or Toll Free: 1–800–328–0211, Fax: 612–378–3505  
All written and visual data contained in this document reflects the latest product information available at the time of publication.  
Graco reserves the right to make changes at any time without notice.  
MM 309162  
Graco Headquarters: Minneapolis  
International Offices: Belgium, China, Japan, Korea  
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440–1441  
309162B Rev. 06/2006  
6
309162  
 

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